Rubber and Polyurethane Projects

Dorlen Rubber delivers custom rubber and polyurethane projects for industrial, commercial, and infrastructure applications across Australia. From one-off problem-solving components to repeat production assemblies, our projects are driven by practical engineering, material performance, and long-term reliability.

Manufactured locally in Adelaide, each project is approached with a focus on fit, function, and service life. Dorlen Rubber works closely with engineers, maintenance teams, and procurement professionals to develop solutions that perform in real-world operating environments — not just on paper.

Our project capability spans rubber and polyurethane moulding, extrusion, casting, bonding, sheeting, and component refurbishment, allowing us to support projects from concept through to production.

Built for performance. Made to last.

Project-Driven Manufacturing Approach

Every project begins with a clear understanding of the application, operating conditions, and performance requirements. Rather than offering off-the-shelf solutions, Dorlen Rubber develops components tailored to the specific demands of each use case.

Projects may involve:

Replacing failed or obsolete components

Improving durability or wear life

Reducing downtime through better material selection

Optimising designs for easier installation or maintenance

Developing cost-effective tooling for low to medium volumes

Our in-house manufacturing capabilities allow design, tooling, and production decisions to be made efficiently, helping keep projects on schedule and within budget.

Rubber & Polyurethane Project Capabilities

Dorlen Rubber supports a wide range of custom projects involving rubber and polyurethane materials, including:

Compression moulded rubber components

Rubber extrusions

Polyurethane cast parts and wear components

Rubber and polyurethane bonding to metal, fabric, concrete, and composites

Industrial sheeting, pads, and protective linings

Refurbishment of rollers, wheels, and bonded assemblies

By combining multiple manufacturing processes under one roof, projects can be streamlined without relying on multiple suppliers.

Prototyping, Testing, and Validation

Where required, projects can include prototype development and validation prior to full-scale production. Prototype tooling using HDPE, aluminium, or additive manufacturing allows components to be trialled, tested, and refined before committing to production tooling.

This approach helps confirm:

Fit and dimensional accuracy
Material hardness and flexibility
Wear and abrasion resistance
Installation suitability
Overall performance in service

By validating designs early, project risk is reduced and long-term performance improved.

Custom Rubber & Polyurethane Manufacturing

Our Projects

Examples of our Work

All
Polyurethane
Rubber
Silicone
Extrusion
Bonding

Polyurethane 1

Polyurethane 2

Polyurethane 3

Polyurethane 4

One of our polyurethane manufacturing services is custom casting or moulding this is an example of an orange roller custom made.

Polyurethane 4

Polyurethane 5

Combined Polyurethane & Rubber

Industries We Support

Dorlen Rubber delivers projects across a broad range of industries, including:

Manufacturing and automation

Mining and resources

Material handling and processing

Infrastructure and construction

Food and beverage processing

Defence and heavy industry

Applications commonly supported through project work include vibration isolation, wear protection, sealing solutions, impact absorption, corrosion resistance, and component protection in harsh environments.

Each project is assessed on its operational demands, ensuring materials and designs are matched to the conditions they will face in service.

Why Choose Dorlen Rubber for Projects?

Australian-owned and operated manufacturer

Local Adelaide production and technical support

Experience across rubber and polyurethane projects

In-house moulding, extrusion, casting, and bonding

Practical engineering advice and problem-solving

Reliable lead times and consistent quality

Dorlen Rubber focuses on delivering project outcomes that perform reliably, reduce operational risk, and provide long-term value.

Trusted Australian Manufacturing Partner

Dorlen Rubber is a trusted Australian manufacturer providing in-house research and development support as part of our broader rubber and polyurethane manufacturing capabilities. Close collaboration, technical expertise, and practical problem-solving ensure our services deliver measurable value.

By integrating development with manufacturing, we help clients move from concept to production with confidence.

Talk to Dorlen Rubber About Your Rubber & Polyurethane Project

If you need a project built from the ground up, or are having issues with an existing product or production line give us a call.

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Okal Security Pty Ltd trading as Dorlen Rubber & Urethanes

ABN: 57 631 842 147