Custom Polyurethane Manufacturing Services in Australia

Dorlen Rubber provides custom polyurethane manufacturing services for industrial, commercial, and infrastructure applications across Australia. Manufactured locally in Adelaide, our polyurethane products are engineered for high wear resistance, load-bearing performance, and long service life in demanding environments.

Polyurethane is a highly versatile material offering superior abrasion resistance, impact absorption, and durability compared to traditional rubber in many applications. Dorlen Rubber works closely with engineers, maintenance teams, and procurement professionals to deliver fit-for-purpose polyurethane solutions manufactured to specification.

Our polyurethane services include polyurethane sheeting and cutting mats, polyurethane casting and moulding, and polyurethane bonding to metal and other substrates.

Australian-made. Custom engineered. Industry trusted.

Our Polyurethane Manufacturing Services

Dorlen Rubber offers multiple polyurethane processing methods to suit different applications, component designs, and operating conditions.

Polyurethane Sheeting & Cutting Mats

Dorlen Rubber manufactures polyurethane sheeting for applications requiring exceptional wear resistance, impact protection, and durability. Our polyurethane sheeting is commonly used for cutting mats, protective linings, and industrial wear surfaces where long service life is critical.

Polyurethane sheeting offers excellent resistance to abrasion, tearing, and deformation, making it ideal for high-use environments.

Common Applications

  • Cutting mats and work surfaces

  • Wear and impact protection

  • Industrial linings

  • Custom fabricated polyurethane components

Our team can cut polyurethane sheeting to suit specific sizes and applications, ensuring practical, ready-to-install solutions.

👉 Learn more about our Polyurethane Sheeting & Cutting Mats

One of our polyurethane manufacturing services is custom casting or moulding this is an example of an orange roller custom made.

Polyurethane Casting & Moulding

Dorlen Rubber provides polyurethane casting and moulding services for custom components requiring strength, precision, and repeatability. Casting and moulding allow polyurethane parts to be produced in a wide range of shapes, sizes, and hardness levels to suit specific performance requirements.

This process is ideal for both prototype development and production runs, offering flexibility in design and material formulation.

Cast & Moulded Polyurethane Products

  • Rollers and wheels

  • Bushings and bearings

  • Wear pads and blocks

  • Custom moulded polyurethane components

Our in-house capabilities allow for controlled production, consistent quality, and tailored material performance.

👉 View full details on our Polyurethane Casting & Moulding Services

Polyurethane Bonding to Metal & Other Surfaces

Dorlen Rubber specialises in polyurethane bonding to metal and other substrates, producing composite components designed for durability, impact resistance, and structural integrity. Bonded polyurethane components are commonly used where strength, vibration control, or wear resistance is required.

Our bonding processes are engineered to ensure strong adhesion and long-term performance under load and environmental stress.

Typical Bonded Polyurethane Applications

  • Polyurethane-coated metal components

  • Impact and wear-resistant assemblies

  • Rollers and bonded wear surfaces

  • Custom bonded polyurethane parts

Polyurethane bonding allows the benefits of polyurethane to be combined with the strength of metal or other materials.

👉 Read more about our Polyurethane Bonding Capabilities

Why Choose Dorlen Rubber?

  • Australian-owned polyurethane manufacturer
  • Extensive polyurethane processing experience
  • Custom material selection and formulation
  • In-house quality control and testing
  • Reliable lead times and technical support

 

Dorlen Rubber focuses on delivering polyurethane manufacturing solutions that perform reliably in real-world industrial environments.

Industries We Support

Dorlen Rubber supplies polyurethane products to a wide range of industries, including:

  • Manufacturing and automation

  • Mining and resources

  • Construction and infrastructure

  • Food and material handling

  • Industrial equipment and machinery

Trusted Australian Polyurethane Manufacturer

Dorlen Rubber is a trusted Australian polyurethane manufacturer, supplying custom polyurethane components nationwide. Our local manufacturing allows direct collaboration, fast turnaround times, and consistent quality.

Talk to Dorlen Rubber

Looking for a reliable polyurethane manufacturing partner?
Contact Dorlen Rubber to discuss your polyurethane sheeting, casting, moulding, or bonding requirements.

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Copyright © 2025 

Okal Security Pty Ltd trading as Dorlen Rubber & Urethanes

ABN: 57 631 842 147

polyurethane manufacturing services polyurethane manufacturing services

IMPORTANT NOTICE:

Our offices will be closed from Friday 19 December 2025 and will reopen on Monday 12 January 2026. Enquiries received during this period will be responded to once we return.

Thank you for your understanding

We hope you have a safe & Happy Holiday Season!